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Mathematical Models for Packed Bed Reactor for Methanation of Carbondioxide

Received: 13 August 2021    Accepted: 27 August 2021    Published: 5 November 2021
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Abstract

Models for carbondioxide methanation in a packed bed reactor was developed from first principles by the application of the law of conservation of mass and energy. The kinetic expressions of the process where obtained from relevant literatures and incorporated and solved simultaneously with the developed models using Matlab ODE45 solver. Sensitivity analysis was performed to ascertain the optimal conditions gave reasonable results, which were validated with plant data and was found to be accurate with deviations within allowable range. The research study focuses on carbondioxide methanation reaction for production of synthetic natural gas (SNG) and the performance of the process is characterized by carbondioxide conversion under various operating conditions. One dimensional pseudo-homogeneous packed-bed reactor model neglecting all possible mass and heat constraints was used as a reference and the resulting model equations are solved numerically. The reaction rates and exothermicity (ΔH°=-165KJ/Mol) prevent a packed bed reactor to be operated at high conversions and the reactant inlet temperature is used as a primary parameter, while an optimum inlet temperature is determined at which the carbondioxide conversion has maximum value. With inlet temperature higher than the optimum temperature, CO2 conversion decreases due to the reverse Sabatier reaction.

Published in Journal of Chemical, Environmental and Biological Engineering (Volume 5, Issue 2)
DOI 10.11648/j.jcebe.20210502.15
Page(s) 69-74
Creative Commons

This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.

Copyright

Copyright © The Author(s), 2021. Published by Science Publishing Group

Keywords

Carbondioxide Methanation, Synthetic Natural Gas, Packed Bed Reactor, Sensitivity Analysis, MatLab ODE45 Solver

References
[1] Oyedepo, S. O. (2012). Energy and Sustainable Development in Nigeria: The Way Forward. Energy, Sustainability and Society, 15, 211-215.
[2] Awan, A. k B. & Khan, Z. A. (2014). Recent Progress in Renewable Energy: Remedy of Energy Crisis in Pakistan. Renewable and Sustainable Energy Reviews, 33, 236-253.
[3] Chein, R. Y., Chen, W. T. & Yu, C. T. (2016). Numerical Simulation of Carbondioxide Methanation Reaction for Synthetic Natural Gas Production in Fixed Bed Reactors. Journal of Natural Gas Science and Engineering, 29, 243-251.
[4] Koschany, F., Schlereth, D. & Hinrichsen, O. (2016). On the Kinetics of the Methanation of Carbondioxide on Co-Precipitated NiAl(O)x. Applied catalysis B: Environmental, 181, 504-616.
[5] Froment G. F., Bischoff K. B. & Wilde J. (2011). Chemical Reactor Analysis and Design. New York: John Wiley & Sons Incorporated.
[6] Wang, W., Wang, S., Ma, X. & Gong, J. (2011). Recent Advances in Catalytic Hydrogenation of Carbondioxide. Chemical Society Review, 40, 3703-3727.
[7] Lunde, P. J. (1974). Modeling, Simulation and Operation of a Sabatier Reactor. Industrial & Engineering Chemistry Process Design and Development, 13, 3, 226-233.
[8] Brooks, K. P., Hu, J., Zhu, H. & Kee, R. J. (2007). Methanation of Carbondioxide by Hydrogen Reduction using the Sabatier Process in Micro-channel Reactors. Chemical Engineering Science, 62, 4, 1161-1170.
[9] Schaaf, T., Grunig, J., Schuster, M. R., Rothenfluh, T. & Orth, A. (2014). Methanation of CO2 Storage of Renewable Energy in a Gas Distribution System. Energy, Sustainability and Society, 4, 2, 561-572.
[10] Lunde, P. J. & Kester, F. L. (1973) Rates of methane formation from carbon dioxide and hydrogen over a ruthenium catalyst. Journal of Catalysis, 2, 6, 721-730.
[11] Gogate, M. R. & Davis, R. J. (2010). Comparative Study of CO and CO2 Hydrogenation over Supported Rh-Fe Catalysts. Catalysis communications, 11, 10, 901-906.
[12] Park, J. & McFarland, E. W. (2009). A Highly Dispersed Pd-Mg/SiO2 Catalyst Active for Methanation of CO2. Journal of Catalysis, 226, 92-97.
[13] Wei, W. & Jinlong, G. (2011) Methanation of Carbondioxide: An Overview. Frontiers of Chemical Science and Engineering, 5, 1, 2-10.
[14] Bahr, H. A. (1928). Die Kohlenoxyd-Spaltungan Nickel. Berichte der Deutschen. Chemischen Gesellschaft, 61, 9, 2177-2183.
[15] Marwood, M., Doepper, R. & Renken, A. (1997) In-Situ Surface and Gas Phase Analysis for Kinetic Studies under Transient Conditions: The Catalytic Hydrogenation of Carbondioxide. Applied catalysis A: General, 151, 1, 223-246.
[16] David, S. & Olaf, H. (2014). A Fixed Bed Reactor Modeling Study on the Methanation of Carbondioxide. Chemical Engineering Research and Design, 92, 4, 702-712.
[17] Xu, J., Lin, Q., Su, X., Duan, H., Geng, H. &Huang, Y. (2016). Carbondioxide Methanation over TiO2-Al2O3 Binary Oxide Supported Ru Catalyst. Chinese Journal of Chemical Engineering, 24, 140-145.
[18] Xu, J. G. & Froment G. F. (1989) Methane Steam Reforming Methanation and Water Gas Shift Intrinsic Kinetics. American Institute of Chemical Engineering Journal, 35, 1, 88-96.
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  • APA Style

    Dagde Kekpugile Kenneth, Akpa Jackson Gonurubon, Adeloye Olalekan Michael, Nnabuife Obiabuchi Alisigwe. (2021). Mathematical Models for Packed Bed Reactor for Methanation of Carbondioxide. Journal of Chemical, Environmental and Biological Engineering, 5(2), 69-74. https://doi.org/10.11648/j.jcebe.20210502.15

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    ACS Style

    Dagde Kekpugile Kenneth; Akpa Jackson Gonurubon; Adeloye Olalekan Michael; Nnabuife Obiabuchi Alisigwe. Mathematical Models for Packed Bed Reactor for Methanation of Carbondioxide. J. Chem. Environ. Biol. Eng. 2021, 5(2), 69-74. doi: 10.11648/j.jcebe.20210502.15

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    AMA Style

    Dagde Kekpugile Kenneth, Akpa Jackson Gonurubon, Adeloye Olalekan Michael, Nnabuife Obiabuchi Alisigwe. Mathematical Models for Packed Bed Reactor for Methanation of Carbondioxide. J Chem Environ Biol Eng. 2021;5(2):69-74. doi: 10.11648/j.jcebe.20210502.15

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  • @article{10.11648/j.jcebe.20210502.15,
      author = {Dagde Kekpugile Kenneth and Akpa Jackson Gonurubon and Adeloye Olalekan Michael and Nnabuife Obiabuchi Alisigwe},
      title = {Mathematical Models for Packed Bed Reactor for Methanation of Carbondioxide},
      journal = {Journal of Chemical, Environmental and Biological Engineering},
      volume = {5},
      number = {2},
      pages = {69-74},
      doi = {10.11648/j.jcebe.20210502.15},
      url = {https://doi.org/10.11648/j.jcebe.20210502.15},
      eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.jcebe.20210502.15},
      abstract = {Models for carbondioxide methanation in a packed bed reactor was developed from first principles by the application of the law of conservation of mass and energy. The kinetic expressions of the process where obtained from relevant literatures and incorporated and solved simultaneously with the developed models using Matlab ODE45 solver. Sensitivity analysis was performed to ascertain the optimal conditions gave reasonable results, which were validated with plant data and was found to be accurate with deviations within allowable range. The research study focuses on carbondioxide methanation reaction for production of synthetic natural gas (SNG) and the performance of the process is characterized by carbondioxide conversion under various operating conditions. One dimensional pseudo-homogeneous packed-bed reactor model neglecting all possible mass and heat constraints was used as a reference and the resulting model equations are solved numerically. The reaction rates and exothermicity (ΔH°=-165KJ/Mol) prevent a packed bed reactor to be operated at high conversions and the reactant inlet temperature is used as a primary parameter, while an optimum inlet temperature is determined at which the carbondioxide conversion has maximum value. With inlet temperature higher than the optimum temperature, CO2 conversion decreases due to the reverse Sabatier reaction.},
     year = {2021}
    }
    

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  • TY  - JOUR
    T1  - Mathematical Models for Packed Bed Reactor for Methanation of Carbondioxide
    AU  - Dagde Kekpugile Kenneth
    AU  - Akpa Jackson Gonurubon
    AU  - Adeloye Olalekan Michael
    AU  - Nnabuife Obiabuchi Alisigwe
    Y1  - 2021/11/05
    PY  - 2021
    N1  - https://doi.org/10.11648/j.jcebe.20210502.15
    DO  - 10.11648/j.jcebe.20210502.15
    T2  - Journal of Chemical, Environmental and Biological Engineering
    JF  - Journal of Chemical, Environmental and Biological Engineering
    JO  - Journal of Chemical, Environmental and Biological Engineering
    SP  - 69
    EP  - 74
    PB  - Science Publishing Group
    SN  - 2640-267X
    UR  - https://doi.org/10.11648/j.jcebe.20210502.15
    AB  - Models for carbondioxide methanation in a packed bed reactor was developed from first principles by the application of the law of conservation of mass and energy. The kinetic expressions of the process where obtained from relevant literatures and incorporated and solved simultaneously with the developed models using Matlab ODE45 solver. Sensitivity analysis was performed to ascertain the optimal conditions gave reasonable results, which were validated with plant data and was found to be accurate with deviations within allowable range. The research study focuses on carbondioxide methanation reaction for production of synthetic natural gas (SNG) and the performance of the process is characterized by carbondioxide conversion under various operating conditions. One dimensional pseudo-homogeneous packed-bed reactor model neglecting all possible mass and heat constraints was used as a reference and the resulting model equations are solved numerically. The reaction rates and exothermicity (ΔH°=-165KJ/Mol) prevent a packed bed reactor to be operated at high conversions and the reactant inlet temperature is used as a primary parameter, while an optimum inlet temperature is determined at which the carbondioxide conversion has maximum value. With inlet temperature higher than the optimum temperature, CO2 conversion decreases due to the reverse Sabatier reaction.
    VL  - 5
    IS  - 2
    ER  - 

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Author Information
  • Department of Chemical/Petrochemical Engineering, Rivers State University, Port Harcourt, Nigeria

  • Department of Chemical/Petrochemical Engineering, Rivers State University, Port Harcourt, Nigeria

  • Department of Chemical/Petrochemical Engineering, Rivers State University, Port Harcourt, Nigeria

  • Department of Chemical/Petrochemical Engineering, Rivers State University, Port Harcourt, Nigeria

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